A pipe rerounding tool is an important instrument in the plumbing and pipe repair industries. It is used to restore screwed or oval-shaped pipes to their original round shape, ensuring proper function and fit for connections, joints, and flow. Here’s an in-depth look at everything you need to know about pipe rerounding tools, including their types, uses, benefits, and how to use them efficiently.
Types of Pipe Rerounding Tools:
There are several types of pipe rerounding tools, each designed for specific applications and pipe materials:
Manual Rerounding Tools
Hand-held Rerounding Tools:
These are simple, portable tools that can be used manually to round small to medium-sized pipes. They typically consist of a handle and a set of dies or jaws that grip and reshape the pipe.
Pipe Rerounding Clamps:
These clamps are placed around the deformed section of the pipe and tightened to restore its round shape. They are suitable for various pipe materials, including metal and plastic.
Hydraulic Rerounding Tools
Hydraulic rerounding tools use hydraulic pressure to reshape pipes. These are more powerful than manual tools and are used for larger pipes or more severe deformations. They are mainly useful for industrial uses where accuracy and strength are obligatory.
Pneumatic Rerounding Tools
Like hydraulic tools, pneumatic rerounding tools use compressed air to exert pressure on the pipe, restoring its round shape. These tools are often used in settings where hydraulic power is not available or practical.
Materials and Applications
Pipe rerounding tools are used on various pipe materials, including:
Plastic Pipes (PVC, HDPE, PP):
Commonly used in plumbing and irrigation, plastic pipes can easily become deformed and require rerounding for proper connections.
Metal Pipes (Steel, Copper, Aluminum):
Metal pipes used in construction and industrial applications often need rerounding after bending or impact.
Composite Pipes:
Pipes made from composite materials, used in specialised applications, also benefit from rerounding tools.
Benefits of Using a Pipe Rerounding Tool
Using a pipe rerounding tool offers several advantages:
Restores Pipe Integrity:
Ensures the pipe regains its original shape, preventing leaks and ensuring proper flow.
Facilitates Connections:
Properly rounded pipes fit better with couplings, joints, and other fittings, ensuring a secure connection.
Prevents Damage:
Using a rerounding tool can prevent further damage to the pipe, extending its lifespan.
Improves Efficiency:
Saves time and labor compared to replacing deformed pipes, making it a cost-effective solution.
How to Use a Pipe Rerounding Tool
Using a pipe rerounding tool involves a few straightforward steps:
Preparation
Inspect the Pipe:
Check the extent of the deformation and ensure that the pipe is clean and free from debris.
Select the Right Tool:
Choose a rerounding tool that matches the pipe’s material and size.
Manual Rerounding Tools
Position the Tool:
Set the position of the tool around the collapsed part of the pipe.
Apply Pressure:
Use the tool’s handle or jaws to apply pressure evenly around the pipe until it regains its round shape.
Check the Roundness:
Ensure the pipe is uniformly round before removing the tool.
Hydraulic/Pneumatic Rerounding Tools
Set Up the Tool:
Connect the hydraulic or pneumatic system according to the manufacturer’s instructions.
Position the Tool:
Place the tool around the pipe and turn on the system to apply compression.
Monitor the Process:
Watch the pipe as it reshapes, ensuring even pressure and proper alignment.
Release the Pressure:
Once the pipe is rounded, deliver the pressure and take out the tool.
Maintenance and Safety
Maintenance
Regular Inspection:
Check the tool for wear and tear and replace any worn parts.
Clean After Use:
Clean the tool to remove any dirt or debris which can affect its performance.
Lubricate Moving Parts:
Keep the moving parts of the tool lubricated to ensure smooth operation.
Safety
Wear Protective Gear:
Use gloves and safety glasses to protect against sharp edges and debris.
Follow the Manufacturer’s Instructions:
Adhere to the guidelines provided by the manufacturer to ensure safe and effective use.
Handle with Care:
Use the tool carefully to avoid damaging the pipe or causing injury.
Advanced Features and Innovations
Modern pipe rerounding tools come with advanced features that enhance their usability and efficiency:
Adjustable Dies:
Some tools aspect modifiable dies to put up diverse pipe sizes.
Digital Gauges:
High-end models may include digital gauges to monitor pressure and ensure precise shaping.
Lightweight Materials:
Newer tools are made from lightweight yet durable materials, making them easier to handle and transport.
Conclusion:
Whether you are working with plastic, metal, or composite pipes, a resounding tool ensures that your pipes are round, secure, and ready for reliable performance. At Superflow UFH, our advanced technology ensures even heat distribution and energy efficiency, providing a cosy and sustainable environment. If you are looking for the best services related to underfloor heating systems, only trust us.
